A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine

Product Details
Customization: Available
Type: Warping Machine
Computerized: Computerized
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1000000 RMB
Plant Area
>2000 square meters
  • A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine
  • A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine
  • A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine
  • A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine
  • A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine
  • A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine
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  • Overview
  • Product Description
  • Technical Data
  • Detailed Photos
  • Application
  • FAQ
  • Our Advantages
Overview

Basic Info.

Model NO.
AZ118L
Certification
CE
Warranty
1 Year
Customized
Non-Customized
Condition
New
After-sales Service
Provide
Machine Weight
7850kgs
Application
Warp Beam
Beam Size
30*21*2; 21*42;
Model
Az-118L
Arm Material
Plastic+Aluminum
Beam Quantity
2
Warping Speed
1-1000rpm
Transport Package
Wooden Pallet
Specification
gauge 16; gauge 18; gauge 20; gauge 22
Trademark
A-ZEN
Origin
China
HS Code
844590
Production Capacity
50 Sets/Month

Product Description


A-ZEN high-speed double beam warping machine for warp knitting machine
Product Description
 

A-ZEN has promoted our double-beam warping machine to the market. The double-beam direct warping machine is more efficient for yarn warping.

Warping machines are specifically designed to prepare the warp yarns for a warp knitting machine. The process of warping involves aligning and winding multiple yarns onto a warp beam, which is then mounted onto a warp knitting machine. This preparatory step is crucial as it ensures the smooth and precise feeding of the yarns during the knitting process, leading to enhanced fabric quality and overall production efficiency.



double beam warping machine for warp knitting machine Technical Data
 

Technical Data

 

1. Working Speed 50-700rpm (Depends on Yarn and Designs);
2. Beam Size Fits 30*21*2; 21*42;;
3. Control Way computer real-time controlled and monitored;
4. Tension Roller real-time Pid adjusts yarn tension in closed-loop control
5. Beam Clamping and Control pneumatically operated
6. Main Motor 11KW AC-frequency controlled with constant   linear speed and closed circuit;
7. Brake torque 1600NM;
8. Copy precision the outer perimeter is the same when the   circles are the same, the meter mistake is lesser than 5m;
9. Maximum counting range 99999 meters(circle);
 
If you have doubts, pls contact us directly!


 high-speed double beam warping machine for warp knitting machine photos
Detailed Photos
 
A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine
A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine
A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine
 
A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine
A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine
 

The Functionality of a Warping Machine for Warp Knitting Machine

A warping machine consists of several key components and performs various functions to ensure the smooth and efficient preparation of warp yarns. Let's explore the primary functionalities of a warping machine:

Creel System

The creel system is responsible for holding and dispensing multiple cones or packages of yarn. It ensures a continuous supply of yarns during the warping process. The creel system may feature adjustable tensioning devices to maintain consistent tension across different types of yarns.

Yarn Path and Guiding System

The yarn path and guiding system guide the yarns from the creel to the warp beam. It consists of various guides, tensioning devices, and separators that ensure the yarns are correctly positioned and tensioned as they are wound onto the warp beam.

Warping Beam

The warping beam serves as a core component of the warping machine. It holds the wound warp yarns and is mounted onto the warp knitting machine for further processing. The warping beam may feature a built-in tensioning mechanism to control the tension of the wound yarns during the warping process.

Tensioning Mechanism

The tensioning mechanism plays a crucial role in maintaining consistent yarn tension during the warping process. It allows for precise adjustment of tension levels according to the specific requirements of different yarn types or fabric designs.

Control Panel

Modern warping machines often incorporate advanced control panels with user-friendly interfaces. These panels enable operators to set various parameters, such as yarn tension, speed, and winding patterns. Additionally, they provide real-time monitoring and diagnostic features to ensure smooth operation and quick troubleshooting.

Application
A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine
A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine

The direct warping machine is widely used for all types of warp knitting machines. like tricot warp knitting machines, double needle bar warp knitting machines, terry towel warp knitting machines, and so on. 
 

FAQ

1. What is the purpose of a warping machine for a warp knitting machine?

A warping machine prepares the warp yarns by aligning and winding them onto a warp beam. It ensures efficient feeding of yarns during the warp knitting process, leading to enhanced fabric quality and production efficiency.

2. How does a warping machine improve production efficiency?

A warping machine automates the process of yarn alignment and tension control, reducing manual handling and minimizing human error. This leads to increased productivity, shorter production cycles, and cost savings for textile manufacturers.

3. What are the key components of a warping machine?

A warping machine consists of a creel system, yarn path and guiding system, warping beam, tensioning mechanism, and a control panel.

4. Why is yarn alignment crucial in warp knitting?

Accurate yarn alignment ensures uniform fabric density and prevents tangling or overlapping during the knitting process. It helps produce high-quality fabrics without defects such as loops or holes.

5. How does a warping machine control yarn tension?

A warping machine features a tensioning mechanism that allows for precise adjustment of yarn tension. This ensures consistent tension distribution across the warp yarns, minimizing the risk of breakage or distortion during knitting.

6. Can a warping machine handle different types of yarns?

Yes, a warping machine can handle various types of yarns. It often includes adjustable tensioning devices in the creel system to accommodate different yarn characteristics and maintain consistent tension.

Our Advantages

 

A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine

In-house Sampling Production

 
In order to test our double needle bar raschel machines' performance, as well as to adjust machine specifications to fit customers' fabric quality, we provide in-house sampling production before the machine delivery.
We analyze fabric structure, make a design sketch, and make a record of the knitting process. Our customers could have the access to acknowledge our double needle bar raschel machine performance during real production, but also obtain the knitting production data which is helpful during their mass production.
 

Local Engineers Installation & Training

 
We build up serval overseas technical service teams in India, Turkey, Indonesia, Pakistan, Iran, and Egypt. Those well-trained engineers have rich skills and experience for the double needle bar raschel machines installation and production.
Our service includes Warping Machine installation, Double-needle Bar Raschel Machines installation, Tricot Machines installation, and Tricot Terry Warp Knitting Machines installation.
What's more, our overseas engineers could provide warp knitting basic knowledge and maintenance training for our double needle bar raschel machines.
Customers could contact A-ZEN China or A-ZEN overseas office to get this service.
A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine
 
A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine

Online Support

 
All A-ZEN double needle bar raschel machines are equipped with an online service program, and thanks to this, a faster and more accurate service become available.
Online Support refers to running faults rectification and machine system checks and protection.
So far, we have many successful online support service stories in Turkey, India, Pakistan, and other places, and our customers enjoy a pleasant service that enables their double needle bar raschel machines to be productive.
 

 

Routine Maintenance

 
We send notifications to our double needle bar raschel machine users regularly, especially after the machine works more than two years. Routine maintenance notification plays a vital role when the machine is under poor maintenance conditions.
We hope our routine maintenance service could largely avoid production loss because of the inefficient maintenance of the double needle bar raschel machines.
A-Zen High Speed Double Beam Warping Machine for Warp Knitting Machine

 

For more Machine information, pls contact us directly!!!

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