Customization: | Available |
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Type: | Warping Machine |
Computerized: | Computerized |
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A-ZEN has promoted our double-beam warping machine to the market. The double-beam direct warping machine is more efficient for yarn warping.
Warping machines are specifically designed to prepare the warp yarns for a warp knitting machine. The process of warping involves aligning and winding multiple yarns onto a warp beam, which is then mounted onto a warp knitting machine. This preparatory step is crucial as it ensures the smooth and precise feeding of the yarns during the knitting process, leading to enhanced fabric quality and overall production efficiency.
double beam warping machine for warp knitting machine Technical Data
1. Working Speed | 50-700rpm (Depends on Yarn and Designs); |
2. Beam Size Fits | 30*21*2; 21*42;; |
3. Control Way | computer real-time controlled and monitored; |
4. Tension Roller | real-time Pid adjusts yarn tension in closed-loop control |
5. Beam Clamping and Control | pneumatically operated |
6. Main Motor | 11KW AC-frequency controlled with constant linear speed and closed circuit; |
7. Brake torque | 1600NM; |
8. Copy precision | the outer perimeter is the same when the circles are the same, the meter mistake is lesser than 5m; |
9. Maximum counting range | 99999 meters(circle); |
A warping machine consists of several key components and performs various functions to ensure the smooth and efficient preparation of warp yarns. Let's explore the primary functionalities of a warping machine:
The creel system is responsible for holding and dispensing multiple cones or packages of yarn. It ensures a continuous supply of yarns during the warping process. The creel system may feature adjustable tensioning devices to maintain consistent tension across different types of yarns.
The yarn path and guiding system guide the yarns from the creel to the warp beam. It consists of various guides, tensioning devices, and separators that ensure the yarns are correctly positioned and tensioned as they are wound onto the warp beam.
The warping beam serves as a core component of the warping machine. It holds the wound warp yarns and is mounted onto the warp knitting machine for further processing. The warping beam may feature a built-in tensioning mechanism to control the tension of the wound yarns during the warping process.
The tensioning mechanism plays a crucial role in maintaining consistent yarn tension during the warping process. It allows for precise adjustment of tension levels according to the specific requirements of different yarn types or fabric designs.
Modern warping machines often incorporate advanced control panels with user-friendly interfaces. These panels enable operators to set various parameters, such as yarn tension, speed, and winding patterns. Additionally, they provide real-time monitoring and diagnostic features to ensure smooth operation and quick troubleshooting.
The direct warping machine is widely used for all types of warp knitting machines. like tricot warp knitting machines, double needle bar warp knitting machines, terry towel warp knitting machines, and so on.
A warping machine prepares the warp yarns by aligning and winding them onto a warp beam. It ensures efficient feeding of yarns during the warp knitting process, leading to enhanced fabric quality and production efficiency.
A warping machine automates the process of yarn alignment and tension control, reducing manual handling and minimizing human error. This leads to increased productivity, shorter production cycles, and cost savings for textile manufacturers.
A warping machine consists of a creel system, yarn path and guiding system, warping beam, tensioning mechanism, and a control panel.
Accurate yarn alignment ensures uniform fabric density and prevents tangling or overlapping during the knitting process. It helps produce high-quality fabrics without defects such as loops or holes.
A warping machine features a tensioning mechanism that allows for precise adjustment of yarn tension. This ensures consistent tension distribution across the warp yarns, minimizing the risk of breakage or distortion during knitting.
Yes, a warping machine can handle various types of yarns. It often includes adjustable tensioning devices in the creel system to accommodate different yarn characteristics and maintain consistent tension.