Direct Warping Machine

• Customization: Available
• Type: Warping Machine
• Computerized: Computerized
• Model NO.: AZ118L
• Certification: CE
• Warranty: 1 Year
• Customized: Non-Customized
• Condition: New
• After-sales Service: Provide
• Machine Weight: 4500kgs
• Application: Warp Beam
• Ends Quantity: 500; 560; 640 or Customized
• Transport Package: Wooden Pallet
• Specification: gauge 16; gauge 18; gauge 20; gauge 22
• Trademark: A-ZEN
• Origin: China
• HS Code: 844590
• Production Capacity: 50 Sets/Month

Product Description

Product Description

 

A direct warping machine is a specialized piece of textile machinery designed to prepare the warp beams required for weaving. Unlike traditional methods that involve multiple steps and manual labor, this advanced equipment automates the process, significantly reducing the time and effort involved in warp preparation.

A direct warping machine operates on a straightforward principle. It directly winds the warp yarns from several cones onto a beam in a parallel arrangement, ensuring consistent tension and alignment. The machine incorporates various components such as creel, leasing, and winding systems to facilitate seamless and efficient warp beam formation.

The adoption of direct warping machines brings forth a multitude of advantages for textile manufacturers. Let's explore some key benefits:

1. Increased Efficiency: Direct warping machines enable rapid warp beam formation, resulting in improved production efficiency. The automated process eliminates the need for manual intervention, minimizing errors and reducing downtime.
2. Enhanced Fabric Quality: With precise tension control and accurate alignment, direct warping machines contribute to the production of high-quality fabrics. Consistency in warp yarn arrangement ensures uniformity and reduces potential defects, leading to superior end products.
3. Cost Savings: By reducing labor-intensive tasks and enhancing operational speed, direct warping machines offer cost-saving benefits. Manufacturers can optimize their resources, minimize waste, and achieve better overall profitability.
4. Flexibility and Adaptability: Direct warping machines cater to a wide range of fabric types and specifications, making them versatile in textile production. The equipment can accommodate various yarn types, counts, and materials, enabling manufacturers to meet diverse market demands effectively.
5. Time-Efficient Setup: Traditional warping methods often consume significant time due to complex procedures. Direct warping machines simplify the setup process, allowing swift configuration and quick changeovers between different warp patterns.
6. Improved Ergonomics and Safety: Automation in the warp preparation process reduces the physical strain on workers, improving the ergonomics of the textile production floor. Additionally, the machines incorporate safety features to minimize the risk of accidents and injuries, ensuring a secure working environment.

 

1. Working Speed	50-700rpm (Depends on Yarn and Designs);
2. Beam Size Fits	Φ21*21", Φ30*21", Φ40*21", Φ30*42";
3. Control Way	computer real-time controlled and monitored;
4. Tension Roller	real-time Pid adjusts yarn tension in closed-loop control
5. Beam Clamping and Control	pneumatically operated
6. Main Motor	7.5KW AC-frequency controlled with constant   linear speed and closed circuit;
7. Brake torque	1600NM;
8. Copy precision	the outer perimeter is the same when the   circles are the same, the meter mistake is lesser than 5m;
9. Maximum counting range	99999 meters(circle);

 

Detailed Photos

 

 

 

Application

The direct warping machine is widely used for all types of warp knitting machines. like tricot warp knitting machines, double needle bar warp knitting machines, terry towel warp knitting machines, and so on. 
 

FAQ

Q1: How does a direct warping machine contribute to cost savings?

A direct warping machine reduces labor-intensive tasks, minimizes errors, and enhances operational speed, leading to cost savings. By optimizing resources, minimizing waste, and improving overall efficiency, manufacturers can achieve better profitability.

Q2: Are direct warping machines suitable for all fabric types?

Yes, direct warping machines are designed to handle a wide range of fabric types and specifications. They can accommodate various yarn types, counts, and materials, making them versatile and adaptable to diverse market demands.

Q3: Can direct warping machines be easily integrated into existing textile production setups?

Direct warping machines are designed to be compatible with existing textile production setups. They offer time-efficient setup and quick changeovers, allowing seamless integration into manufacturing facilities without significant disruptions.

Q4: What safety features are incorporated into direct warping machines?

Direct warping machines prioritize worker safety by incorporating various safety features. These may include emergency stop buttons, safety interlocks, and protective covers to minimize the risk of accidents and injuries.
 

Our Advantages

 

In-house Sampling Production

 

In order to test our double needle bar raschel machines' performance, as well as to adjust machine specifications to fit customers' fabric quality, we provide in-house sampling production before the machine delivery.
We analyze fabric structure, make a design sketch, and make a record of the knitting process. Our customers could have the access to acknowledge our double needle bar raschel machine performance during real production, but also obtain the knitting production data which is helpful during their mass production.

 

Local Engineers Installation & Training

 

We build up serval overseas technical service teams in India, Turkey, Indonesia, Pakistan, Iran, and Egypt. Those well-trained engineers have rich skills and experience for the double needle bar raschel machines installation and production.
Our service includes Warping Machine installation, Double-needle Bar Raschel Machines installation, Tricot Machines installation, and Tricot Terry Warp Knitting Machines installation.
What's more, our overseas engineers could provide warp knitting basic knowledge and maintenance training for our double needle bar raschel machines.
Customers could contact A-ZEN China or A-ZEN overseas office to get this service.

 

Online Support

 

All A-ZEN double needle bar raschel machines are equipped with an online service program, and thanks to this, a faster and more accurate service become available.
Online Support refers to running faults rectification and machine system checks and protection.
So far, we have many successful online support service stories in Turkey, India, Pakistan, and other places, and our customers enjoy a pleasant service that enables their double needle bar raschel machines to be productive.

 

 

Routine Maintenance

 

We send notifications to our double needle bar raschel machine users regularly, especially after the machine works more than two years. Routine maintenance notification plays a vital role when the machine is under poor maintenance conditions.
We hope our routine maintenance service could largely avoid production loss because of the inefficient maintenance of the double needle bar raschel machines.